Produce world-class, uniform composite potato chips from potato powder. This highly automated, continuous production line covers everything from dry/wet mixing and dough sheeting to precise forming, deep frying, and flavoring. Designed for large-scale snack factories demanding maximum yield and consistent quality.
🧠 Fully Automatic PLC Control :
The entire line is governed by a centralized PLC system. From mixing ratios to frying temperatures and conveyor speeds, everything is precision-controlled to ensure extreme stability and minimal manual labor (only 8-10 operators required).
♻️ Zero-Waste Dough Recycling :
Features an advanced disintegrator system. Any scrap dough left over from the rotary forming machine is automatically collected, disintegrated, and fed back into the mixer, maximizing your raw material utilization.
🔥 Advanced Continuous Deep Fryer :
Equipped with a dual-layer mesh belt to keep the chips submerged. It includes an automatic oil filtering and replenishing system, significantly extending the lifespan of your cooking oil and ensuring a perfect golden crisp.
🥔 Uniform Saddle Shaping :
The precision rotary cutter stamps out perfectly identical, saddle-shaped chips. The uniform shape is crucial for stacking the chips neatly into the iconic cylindrical paper tubes.
Sample output from the Fully Automatic Compound Potato Chip Production Line. Ask us for real production photos matched to your exact product and capacity.
The automatic potato chip production line consists of the following key components.
| Equipment Stage | Main Function | Dimensions (L×W×H) | Power | Weight |
|---|---|---|---|---|
| 1. Dry & Wet Mixer | Blends potato powder with water evenly | 1050 × 1110 × 2050 mm | 5.6 kW | 480 kg |
| 2. Cross-Cut Sheeter | Rolls the dough into extremely thin, uniform sheets | 5000 × 1300 × 2080 mm | 13 kW | (Integrated) |
| 3. Rotary Forming Machine | Cuts dough into iconic saddle-shaped chips | 3300 × 1060 × 1480 mm | 4.0 kW | 1000 kg |
| 4. Disintegrator System | Recycles scrap dough back into the mixer | 1160 × 740 × 2000 mm | 6.0 kW | 700 kg |
| 5. Continuous Deep Fryer | Fries chips continuously with auto oil-filtering | 8840 × 1400 × 2400 mm | 20 kW | 3000 kg |
| 6. Conveyor & Flavoring | Cools chips and applies dry seasoning powder | 4100 × 1200 × 2650 mm | 3.0 kW | 880 kg |
The dry mixer is one of the most important pieces of equipment in the automated production line for potato chips. It is used to mix the raw materials.
The wet mixer is one of the most important pieces of equipment in the potato chip production line. It is used to mix potato powder with water and prepare it for rolling.
A mixing machine is used to mix raw materials by stirring.
The sheeter can spread the wet potato powder onto the dough sheet to the desired thickness. Advanced double-roller design technology ensures high-quality dough sheets.
The forming machine can be used to shape the chips.
A disintegrator system is used to recycle the leftover material.
The fryer can be used to fry French fries and shape the mixed chips into a firm form.
A flavoring system with a conveyor belt can be used to flavor the chips with various flavorings. It is a seasoning machine that effectively sprays various flavor powders.
The conveyor belt is used to transport the finished potato chips to the packaging line. Thanks to an internal PLC system, the operator can choose between automatic and manual control.
Unlike traditional sliced potato chips, this line uses dehydrated potato flakes or potato powder as the primary base, mixed with corn starch, cassava starch, water, and seasonings to form a dough
The standard line ends at the flavoring and cooling conveyor. Because compound chips are identically shaped, they require specialized stacking and canister-filling packaging machines. We can integrate these packaging units into the full turnkey solution upon request.
This is a major industrial project. We will dispatch our senior engineering team to your facility to oversee the complete mechanical installation, electrical wiring, PLC programming, and provide hands-on training to your operators on dough formulation and machine maintenance.
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