Industrial Bone Crusher Machine
The BCR-001 industrial bone crusher processes fresh or dry beef, pork, sheep, and poultry bones into 5-80 mm paste suitable for gelatin extraction, bone broth production, and pet food manufacturing. Throughput from 500 to 2,000 kg per hour with hardened tool-steel rotating blades.
Why Choose Esper Foodtech
Most suppliers list machines. We engineer outcomes — 15+ years building poultry, meat, fruit processing lines across 80+ countries.
Pre-Shipment Load Test
Every machine runs 4 hours at full capacity before crating. Zero DOA guaranteed.
Spare Parts Kit Included
Wear parts for first 12 months ship free with every machine. No surprise sourcing.
Direct Engineer Access
Talk to the person who built it — WeChat/WhatsApp response within 4 hours, not 4 days.
Full Documentation
P&ID, electrical schematics, HACCP flow, CE/ISO certificates — all in English, all on day one.
Real Samples from Customers
From raw material to vacuum-packed export cartons — see what our machine actually produces.
Step 1 — Raw Input
Raw material entering the machine.
Step 2 — In Operation
Machine running with material processing.
Step 3 — Cut Output
Finished product — uniform, premium grade.
Step 4 — Export Packaging
Vacuum-sealed packs in export cartons.
Three Models for Bone Processing
From boutique workshop to industrial export plant — choose the capacity that matches your production.
BCR-101 Compact
200-500 kg/h
Small pet food producers, restaurant groups. Poultry and pork bones only.
BCR-001 Standard
500-1,200 kg/h
Mid-scale plants. Beef, pork, and poultry bones.
BCR-201 Industrial
1,200-2,000 kg/h
Industrial rendering and gelatin plants. Beef, pork, sheep, poultry bones.
Where It's Used
Six common applications driving demand for this machine.
Slaughterhouses
Industrial poultry/meat plants
Frozen Food Export
Export-grade frozen product processing
Snack Plants
Snack and convenience food production
Food Factories
Central kitchens and food factories
Pet Food
Pet food raw material preparation
Extraction
Collagen and protein extraction plants
Frequently Asked Questions
Common questions from buyers — answered by our engineers.
Only chilled (-2°C to +4°C). Fully frozen bones (-18°C) will chip the blades. Thaw first or use the FMS-001 to flake, then crush.
BCR-201 handles beef femur cortical bone. BCR-001 and BCR-101 are limited to softer bones (poultry, pork, rib).
Three common uses: (1) gelatin extraction — simmer 8-12 hours; (2) bone broth concentrate — pressure-cook 4 hours; (3) pet food raw material — mix with meat and offal.
Every 600-800 hours of operation (3-6 months single-shift). Factory resharpening service available.
78-82 dB at 1 meter. Recommend operators wear hearing protection during continuous use.
Yes. Cooked bones are softer than fresh — throughput increases 15-20%.
Global Certifications & Standards
All our machines ship with documentation supporting your export compliance.
★★★★★
"The BCR-201 has been crushing 1,800 kg/day of beef bone for our gelatin plant for 18 months. Zero blade failures. Particle size consistency is exactly what our extraction column needs."
— Maria Santos
Plant Manager, Buenos Aires Gelatin (Argentina)
Get Your Custom Quote
Tell us your target capacity and end market — get a fixed-price quote within 24 hours.
